Comprehensive Electrical & Automation Solutions.
From custom panel design and heavy fabrication to electric motor rewinding and component-level VFD maintenance, we deliver reliable, scalable, and future-ready industrial systems built to Indian Standards (IS/IEC).
Electrical Panel Manufacturing
We specialize in the end-to-end design, fabrication, wiring, and testing of high-performance industrial electrical panels. Every panel is built in accordance with Indian Electrical Standards (IS 8623 / IEC 61439), incorporating electrolytic copper busbars, certified switchgear, and neat wire dressing.
| Technical Parameter | Standard Specification |
|---|---|
| Rated Operating Voltage | 415V / 690V AC, 3-Phase 4-Wire, 50 Hz |
| Busbar System | Electrolytic E91E Grade High-Conductivity Copper (IS 5082) |
| Ingress Protection Rating | IP54 / IP55 (Dust & Splash Proof Enclosures) |
| Short Circuit Withstand | Up to 50 kA RMS for 1 Second |
| Enclosure Finish | 7-Tank Pretreatment, Powder Coated RAL 7035 / 7032 |
Industrial Electric Motor Rewinding
With 35+ years of motor engineering experience, we provide precision rewinding and mechanical refurbishment for industrial electric motors. We restore torque characteristics, efficiency, and thermal endurance to factory standards.
| Motor Parameter | Capability Scope |
|---|---|
| Capacity Range | 0.5 HP up to 350+ HP (Single-phase & 3-phase) |
| Insulation Class | Class F (155°C) & Class H (180°C) Nomex / Mylar |
| Winding Wire | Dual-Coated Super Enamelled Electrolytic Copper (IS 13730) |
| Varnish Treatment | Solventless Resin Vacuum Pressure Impregnation (VPI) |
| Dynamic Balancing | ISO 1940 Grade G2.5 Rotor Balancing |
VFD Repair & Parameter Tuning
Variable Frequency Drives (VFDs) are essential for energy-efficient motor speed control. Our dedicated electronics diagnostics bench provides component-level repairs that save up to 70% compared to drive replacement costs.
| Diagnostic Parameter | Technical Details |
|---|---|
| Supported Power Range | 0.75 kW to 500 kW (Low Voltage 415V / 690V) |
| Hardware Diagnostics | IGBT Module, Gate Driver Board, Rectifier Bridge, DC Bus Caps |
| Control Card Repair | SMD Component Rework, DSP Microcontroller Firmware Recovery |
| Brands Serviced | Siemens Sinamics, ABB ACS, Schneider Altivar, Delta, Danfoss |
| Testing Protocol | Simulated Full-Load Motor Dynamic Response Testing |
APFC Panels & Load Management
Automatic Power Factor Correction (APFC) panels actively eliminate low power factor penalties charged by electricity utilities (PSPCL, BSES, NPCL Noida, DHBVN, UPPCL) while reducing thermal losses in factory cabling and transformers.
| APFC Specification | Design Highlights |
|---|---|
| Target Power Factor | 0.98 to 0.99 Lagging (Zero Penalty Compliance) |
| Controller Type | Intelligent Multi-Stage Microprocessor APFC Relay (4 to 16 Steps) |
| Capacitor Technology | Heavy-Gas Filled Self-Healing Metallized Polypropylene (MPP) |
| Harmonic Protection | Optional 7% or 14% Copper/Aluminium Detuned Reactors |
| Switching Device | Special Inrush-Current Damped Capacitor Duty Contactors |
Free Industrial Power Factor & DISCOM Surcharge Elimination Audit
Are low power factor surcharges or kVAh penalties eroding your manufacturing margins? Whether your plant runs under PSPCL (Punjab), BSES / Tata Power (Delhi NCR), NPCL / PVVNL (Noida & UP), DHBVN / UHBVN (Haryana), or state utilities nationwide, where a power factor below 0.90–0.95 incurs heavy monthly penalties. Let our senior power engineers calculate your exact kVAR deficit and design an APFC bank that pays for itself in under 3–6 months.
WhatsApp a photo or PDF of your recent electricity bill (PSPCL, BSES, NPCL Noida, DHBVN, etc.) showing kVAh & kWh units and maximum demand readings.
Our senior engineers calculate your net reactive kVAR deficit and determine whether detuned harmonic reactors are required for non-linear factory loads.
Receive a certified APFC bank design, estimated monthly bill savings (₹15,000–₹1,50,000+), and payback timeline with zero obligation.
Industrial Panel Repair & Troubleshooting
We provide fast turnaround on-site and workshop repairs for damaged or ageing control panels. From busbar flashover repairs and ACB/MCCB replacements to complete control rewire and modernization, we restore your electrical panels to peak safety.
- ✔ Thermal hotspot resolution & busbar re-torquing
- ✔ Faulty contactor, overload relay, and timer replacements
- ✔ Control circuit rewiring with clear numbering ferrule tags
Site Testing, Wiring & Commissioning
Proper installation and commissioning are critical for system longevity. Our engineering team assists with on-site interconnection, cable termination, motor phase sequence verification, and equipment load trials for manufacturing units across Delhi NCR, Noida, Punjab, and industrial hubs PAN-India.
- ✔ Complete 1000V/2500V Megger insulation resistance testing
- ✔ Protective relay secondary injection and trip curve verification
- ✔ Seamless equipment integration with manufacturing machinery
Preventive Annual Maintenance Contracts (AMC)
Eliminate costly unplanned plant shutdowns. Our structured electrical AMC packages provide scheduled maintenance, non-invasive infrared hotspot scanning, and priority emergency response across industrial facilities nationwide.
Essential Shield
Engineered for workshops, cold storage & light manufacturing plants.
Industrial Pro
For rubber, forging, packaging & auto manufacturing facilities.
Enterprise 24/7
For steel rolling mills, textile dyeing & 24/7 continuous operations.
Need Detailed AMC Inclusions, Component Cost Estimator, or Free Energy Audit?
Explore our transparent component fabrication guide, motor rewinding price matrix, and claim your Free Industrial Power Factor & Surcharge Elimination Audit (covering Delhi NCR, Noida, Punjab & PAN India).